TZ-Φ30+65mm physical forming extrusion line
Application :
Apply to all kind of low consumption cored wire extrusion for coaxial cable,communication cable,transmission cable. Such as :IEEE 1394,RG59,RG61,CATV,CCTV,UL2919 foamed wire.
Production line specifications:
1.Color:light blue(or customized)
2.Extrusion materials:PE,PP plastic percent 100%
3.Line speed:0~200M/min (according to wire diameter)
4.Extrusion capacity:0~80KG/H
5.Inlet conductor diameter: 0.5mm~8.0mm
6.Foamed wire diameter:2.0mm~15.0mm
7.Center height:1000mm
8.Operation direction:left( ) right( )
9.Electrical wiring work direction:up( ) down( )
No. | Description | Quantity | Unit | Price | Remarks |
01 | Initiative pay-off | 1 | set | | 630mm |
02
| Conductor straightening machine
| 1 | set | | |
03 | Pre-heater and dryer | 1 | set | | |
04 | 30mm inner layer extrusion machine
| 1 | set | | |
05 | Cross-head(self-center type) | 1 | set | | |
06 | Screw for PP,PE | 1 | set | | |
07 | Vacuum extractor | 1 | set | | |
08 | Low pressure nitrogen injection system | 1 | set | | |
09 | Electrostatic capacity testing device | 1 | set | | Extra items |
10 | PLC controlling system | 1 | set | | |
11 | 80mm physical foaming extruder | 1 | set | | |
12 | 1st hot water moving trough
| 1 | set | | |
13 | 2nd colling fixed trough | 1 | set | | |
14 | accumulator | 1 | set | | |
15 | Double wheel capstan with meter counter | 1 | set | | |
16 | Laser diameter detection devise | 1 | set | | |
17 | Double wheel take-off and winding machine | 1 | set | | |
18 | Necessary parts and manuals
| 1 | set | | |
Specifications:
01.Initiative pay-off
1.1 Positive pay-off with bobbin size from 400-630mm.
1.2 Pay-off are controlled by individual inverter,the tension can be electric adjusted,pay-off speed combination with the min extruder,protect the sign requirement of communication from elongation.
1.3. Equipped with 5.5HP SIEMENS motor and 5.5HP EMERSON inverter.Single acting or combination are available.
02.Straightening machine
1. 5 wheels straightening machine.
2. Equipped with tool boxes.
03.Automatic pre-heater
1.automatic tracking the pay-off line speed,equipped with tool box.
2.preheating temperature from 0-200 centigrade adjustable.
04/05/06.30mm inner layer extrusion machine
1. Screw diameter for 30mm 2 unit.L/D rate 25:1,38CrMoAI alloy stell,B/M type,nitrogen treatment,surface hardness over HV950,with features of large extrusion capacity,plastic percent 100% and equipped with self-center head.For PE/PP plastic each one unit.
2. 10HP(SIEMENS) motor and 10HP (EMERSON) inverter,adapted with lock catch flange,easy and convenience.
3. 3 Phrase automatic controlling temperature system with colling dryer,cast aluminum heating part,steading and even,long service life.Italy type reduction gear,enforceable lubrication and colling,with features of low noise and wear resistance.
4. Applied to PE foaming and CATV coaxial cable inner conductor jacketing.
07.Vacuum extractor
1.Taiwan brand(TONGYI) hoper and dryer.
2.Loading capacity 25KG and temperature adjustable.
08.Low pressure nitrogen injection system
1, input nitrogen pressure≤10KG/CM².
2, input compressed wire pressure≤2KG/CM².
3, output nitrogen pressure≥400KG/CM².
4, output nitrogen pressure error limit<1%.
5, foaming degree>75%.
6, the directly low pressure nitrogen injection system are specialized for physical foaming extrusion line,observably improved foaming degree,steady and even.
09.Electrostatic capacity testing device
HERE BLANKET(TAIZHENG DO NOT PRODUCE)
10.PLC controlling system
1 .(SIEMENS)PLC processing computer controlling system,easy touching screen,digital display of line speed and meter
2 .Equipped with MITSUBISHI master switch,auto-stop if line broken.Digital display and fine tuning for plastic output.
3 .Main engine equipped with 40HP EMERSON inverter,capstan with 7.5HP EMERSON inverter.
4 .RKC temperature controller by PID digital controlling.imported electrical equipment,capstan combination with extrusion machine.
11.80mm physical foaming extruder
1. screw diameter for 80mm,PE foaming special use.L/D rate 34:1,38CrMoAIA alloy steel,B/M type,nitrogen treatment,surface hardness over HV950,with large extrusion capacity and 100% plastic percent.
2. 5 phrase colling system and cast aluminum heating system,steading and even,long service life.Italy type reduction gear,enforceable lubrication and colling,with features of low noise and wear resistance.
3. 40HP(SIEMENS)motor and 40HP (EMERSON) inverter,adapted with lock catch flange,easy and convenience.
equipped with special foaming head.
12/13.Cooling trough
1.Stainless steel type,equipped with 2 blowers.
2.1st 1.5M hot water moving trough.
3.2nd 22M colling trough.
14.Accumulator
1. Made of H type steel,length for 9 meters equipped with 3HP reduction motor.
2. Max accumulating length 0~200 M,accumulator wheel diameter over 360mm.
3. 10KG magnetic powder clutch.
15.Capstan with meter counting
1, extrusion and capstan were combination system
2, double capstan wheel diameter for 600mm.
3, closed type stainless steel box(equipped blower).
4, 7.5HP (EMERSON) inverter and 7.5HP(SIEMENS)motor
5, capstan speed:0~500m/min.
16.Laser diameter detection device
1.Applied to diameter range 0-20mm.
2.Detecting device precision rate 0.002mm.
3.Detection device can set diameter freely and display the instant value.
4.Detection device with feedback system to controlling the screw speed.
17.Double wheel take-off and winding
1.double wheel type,dual purpose for axis packing and bundle packing,suitable for bobbin size from 500mm~800mm.(bobbin size customized).
2.automatic meter counting,alarming and stop control
3.power:7.5HP SIEMENS motor and 7.5HP (EMERSON) inverter.
4.traversing type:one rod traversing in tidy and clear line,combination with the accumulator.
18.Necessary parts and manuals
Name | unit | quantity | Remarks |
Tool box | set | 1 | |
Six angle spanner | set | 1 | |
Cross-head spanner | set | 1 | |
Screw spanner+Monkey spanner | set | Each 1 | |
Scissor and pincher | set | Each 1 | |
Mold | set | 1 | Customer providing size |
+/- screw driver | set | Each 1 | |
Head and eye die | set | Each 1 | |
Heating plate | set | 1 | |
Instruction manual | copy | 1 | |
Remarks :
A:Supply-side should providing required dates and documents(a&b provide within 7 working days after signed the contract,others attached when delivery)
a.Full set of equipment installation layout.
b.Water, electricity and gas supply required specifications.
c.Equipment consumables and wearing parts lists, grades and their original, vulnerable parts of the provision of spare parts map.
d.Control components and electrical specifications, models list, Converter Manual.
e.Electrical schematics, product manual, the ultimate test reports, machine operation and maintenance manuals.
f.Packing List.
B:Supply-side should provide the service as below: (after deliveryed the machine)
a.To arrange assistance for installation, adjustment and operating test.
b.technician arranged to be guided by supplier when operating the machine
C:Demand-side should providing facilities and the preparation projects as below: (After delivery the machine)
power source,water source,compressed-air line and related project
not listed interface device.
Needed raw materials for product testing,inspection.
Other
Overseas customer provide technical staff of the accommodation and transport cost.
to making the cables below:
Japan's kansai standard:
0.8D-FB, 1.5D-FB, 1.5D-2V, 2.5D-FB, 2.5D-2V, 3D-FB, 3D-2V, 4D-FB, 5D-FB, 5D-2V, 7D-FB, 8D-FB, 9D-FB, 10D-FB, 12D-BF, 15D-BF, 1.5C-2V, 2.5C-2V, 3C-2V, 5C-2V.
America MIL-C-17 standard: (RG Series)
RG-6, RG-8, RG-11, RG-58, RG-59, RG-62, RG-141, RG-142, RG-174, RG-178, RG-179, RG-179D, RG-180, RG-187, RG-188, RG-195, RG-196, RG-213, RG-214, RG-223, RG-302, RG-303, RG-304, RG-316, RG-316D, RG-393, RG-400, RG-401, RG-402, RG-403, RG-405